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Zero Effluent Discharge Evaporators

Zero Effluent Discharge Evaporators

100000 - 10000000 INR/Piece

Product Details:

  • Frequency 50/60 Hz
  • Water in conductivity Up to 4000 S/cm
  • Ph Level 5-9
  • Water Out Conductivity Less than 20 S/cm
  • Noise Level Below 75 dB
  • Power Consumption 50-300 kW (Depending on Capacity)
  • Efficiency (%) Above 95%
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Zero Effluent Discharge Evaporators Price And Quantity

  • 100000 - 10000000 INR/Piece
  • 1 Piece
  • 60C - 120C
  • RO/UF as Per Inlet Quality
  • 100-2000 L/h
  • Designed for 20C to 55C
  • Overload Protection, Pressure Relief Valves, Level Sensors
  • Suitable for Reuse
  • Shell and Tube / Forced Circulation
  • Manual / Automated Drum Collection
  • Low Maintenance Design
  • PLC/SCADA Based Automation
  • CPCB/State Pollution Control Board Guidelines
  • Silver/Grey (Polished Finish)
  • Possible With Crystallizer
  • Compact Customizable as per Site

Zero Effluent Discharge Evaporators Product Specifications

  • Electric
  • Zero Effluent Discharge Evaporator
  • Pre-filtration with Cartridge/Bag Filters
  • Zero Liquid Discharge (ZLD) in ETP/STP, Industrial Water Treatment, Pharma & Chemical, Textile, Sugar Mills
  • 1000-50000 LPD
  • 1000 - 5000 Liters
  • Stainless Steel 316L
  • Up to 50 KLD
  • Centrifugal/Recirculation Pump
  • Mechanical Vapor Recompression (MVR), Multi Effect Evaporation (MEE)
  • 50/60 Hz
  • Industrial Wastewater
  • Electric Motor
  • Up to 4000 S/cm
  • Fully Automatic
  • 5-9
  • 415 V
  • Less than 20 S/cm
  • Below 75 dB
  • 50-300 kW (Depending on Capacity)
  • Containerized/Skid Mounted
  • 99% Water Recovery
  • Above 95%
  • Up to 98%
  • Corrosion Resistant, Energy Efficient, Skid Mounted Design
  • 60C - 120C
  • RO/UF as Per Inlet Quality
  • 100-2000 L/h
  • Designed for 20C to 55C
  • Overload Protection, Pressure Relief Valves, Level Sensors
  • Suitable for Reuse
  • Shell and Tube / Forced Circulation
  • Manual / Automated Drum Collection
  • Low Maintenance Design
  • PLC/SCADA Based Automation
  • CPCB/State Pollution Control Board Guidelines
  • Silver/Grey (Polished Finish)
  • Possible With Crystallizer
  • Compact Customizable as per Site

Zero Effluent Discharge Evaporators Trade Information

  • 10 Piece Per Month
  • 15-30 Days

Product Description

Zero Effluent Discharge Evaporators which is a type of industrial equipment used to treat wastewater with the goal of achieving zero liquid discharge. Using this technology, the wastewater is evaporated, the dissolved solids and other contaminants are concentrated, and the concentrated solids are then disposed of. Apart from these, our provided Zero Effluent Discharge Evaporators have a negative impact on the environment, but evaporators are known for their high efficacy in treating wastewater and their capacity to achieve zero liquid discharge. A concentrated solution of contaminants is left behind after heating the wastewater in an evaporator chamber, which is how they operate. They are very effective to use.

Specification

Automatic Grade

Semi-Automatic

Design

Standard

Zero Effluent Discharge

2000 lit/hr

Min Capacity

100 lit/hr

Brand

Kings Eva

Atmospheric Temperature

30-40 degree C

Power

Max 75 hp

MOC

MS, SS





Robust Automation and Superior Control

With PLC/SCADA automation, users gain complete process oversight and easy system management. The intelligent automation ensures precise operation, efficient data recording, and easy troubleshooting. Integrated safety featureslike overload protection, pressure relief valves, and level sensorsfurther optimize operational reliability, keeping both personnel and equipment safe at all times.


Customizable, Compact, and Energy-Efficient Design

These evaporators are designed for adaptability, with customizable footprints to suit any industrial site and compact, skid-mounted/containerized structures for simplified logistics and installation. Energy efficiency is prioritized through mechanical vapor recompression and multi-effect evaporation, minimizing operational costs without sacrificing performance.


Reliable Performance and Compliance

Manufactured using premium SS316L steel and advanced pump technologies, the system handles aggressive industrial wastewater with efficiency and durability. Compliance with CPCB or State Pollution Control Board guidelines reassures users of environmental safety and legal adherence. The low-noise design (below 75 dB) and corrosion-resistant features make long-term operation hassle-free.

FAQs of Zero Effluent Discharge Evaporators:


Q: How does the Zero Effluent Discharge Evaporator achieve high water recovery for industrial wastewater?

A: The system utilizes advanced evaporation technologies like Mechanical Vapor Recompression (MVR) and Multi Effect Evaporation (MEE), combined with efficient heat exchangers and automated controls, to evaporate and recover up to 99% pure water from industrial effluents. This water, with conductivity less than 20 S/cm, is suitable for reuse in processes, significantly minimizing liquid discharge.

Q: What types of industrial applications are suitable for these evaporators?

A: These evaporators are ideal for Zero Liquid Discharge (ZLD) in Effluent or Sewage Treatment Plants (ETP/STP), as well as for industries such as pharmaceuticals, chemicals, textiles, and sugar mills. They handle a broad pH range (59), water conductivity up to 4000 S/cm, and are designed to treat a variety of industrial wastewater sources.

Q: What is the process flow from influent to final water quality and salt recovery?

A: Wastewater undergoes initial pretreatment (using RO or UF), followed by pre-filtration with cartridge or bag filters. Inside the evaporator, the liquid is concentrated by evaporating water, which is condensed and collected as high-purity permeate, while solids are separated. Salt recovery is possible with an integrated crystallizer, and residues can be collected manually or via automated drum systems.

Q: When is periodic maintenance required, and how does the design minimize downtime?

A: Scheduled maintenance intervals depend on operational load and feed quality, but the system requires minimal attention due to its low-maintenance design, corrosion-resistant components, and automated alerts for cleaning or inspection via the PLC/SCADA system. Routine checks ensure sustained efficiency and long equipment life.

Q: Where can the system be installed, considering ambient and site conditions?

A: The evaporator features a compact, skid-mounted or containerized setup, which accommodates various industrial layouts and site sizes. Its engineered for robust operation in ambient temperatures ranging from 20C to 55C, providing flexibility for both indoor and outdoor installations across India and globally.

Q: What are the key benefits of using this evaporator for zero liquid discharge applications?

A: Users gain up to 98% water recycle rate, substantial reduction of wastewater discharge, compliance with stringent CPCB or State Pollution Control Board regulations, and significant savings on freshwater consumption. The systems energy efficiency, ease of automation, and customizable design further maximize operational and environmental advantages.

Q: How is safety ensured during the operation of the evaporator system?

A: Safety is integral to the design, incorporating overload protection, pressure relief valves, and level sensors. Automated shutdown and alert features through PLC/SCADA help prevent accidents, protect equipment, and ensure compliance with industrial safety norms.

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