Mechanical Evaporator for Zero Liquid Discharger

Name: Mechanical Evaporator for Zero Liquid Discharger
Brand: KINGS INDUSTRIES
Price: 100000 -
Availability: InStock

100000 - 10000000 INR/Piece

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Product Details:

Recycle Rate Up to 95%
Noise Level Low (< 70 dB)
Flow Rate Adjustable as per process design
Efficiency (%) Up to 98%
Technology Forced Circulation Mechanical Evaporation
Feature Corrosion Resistant, Energy Efficient, Robust Construction
Power Consumption 25 kW 80 kW (depending on capacity)
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Product Description

Mechanical Evaporator for Zero Liquid Discharger Price And Quantity

Minimum Order Quantity 1 Piece
Price 100000 - 10000000 INR/Piece

Mechanical Evaporator for Zero Liquid Discharger Product Specifications

Pump Type Centrifugal/Recirculation Pump
Purity Level High meets ZLD (Zero Liquid Discharge) standards
Power Source Electric
Filter Type Pre-filtration mesh with fine filtration options
Usage & Applications Zero Liquid Discharge, Effluent Treatment Plants, Industrial Wastewater Recycling
Drive Type Motor Driven Mechanical Agitator
Frequency 50 Hz
Water Source Industrial Wastewater
Water in conductivity Up to 10000 S/cm
Installation Type Skid Mounted / Modular / On-site Installation
Product Type Mechanical Evaporator
Recycle Rate Up to 95%
Flow Rate Adjustable as per process design
Noise Level Low (< 70 dB)
Efficiency (%) Up to 98%
Voltage 415 V, 3 Phase
Automatic Grade Automatic
Material Stainless Steel (SS 304/316)
Technology Forced Circulation Mechanical Evaporation
Feature Corrosion Resistant, Energy Efficient, Robust Construction
Volume Customizable as per requirement
Power Consumption 25 kW 80 kW (depending on capacity)
Capacity 500 LPH 50000 LPH (liters per hour)
Water Out Conductivity < 50 S/cm
Ph Level 6.5-8.5 (Output Water)

Discharge Type Zero Liquid
Operating Pressure Atmospheric to 4 bar
Pre-treatment Required Yes
Start-up Time <20 minutes
Connectivity Remote monitoring supported
Pump Seal Type Mechanical Seal
Dimension (LxWxH) 3400 x 2200 x 2500 mm
Max TDS Input 60,000 ppm
Maintenance Accessibility Front and side access doors
Evaporation Method Agitated Thin Film
Inlet Pressure 2-4 bar
Design Standards ASME/CE compliant
Control System PLC based automation
Temperature Range 40-95C
Vapor Compressor Type High-efficiency rotary
Ambient Temperature 5C to 45C
Safety Features Overload protection, Emergency shutdown
Nozzle Material SS 316L
Weight 3500 kg

Mechanical Evaporator for Zero Liquid Discharger Trade Information

Supply Ability 10 Piece Per Month
Delivery Time 15-30 Days

Product Description

Mechanical Evaporator for Zero Liquid Discharger is an industrial piece of machinery that is used to treat wastewater by evaporating the water content and creating solid residues that can be safely disposed of. The mechanical evaporator is intended to produce zero liquid discharge, which means that all wastewater is evaporated and no discharge of liquid occurs. Mechanical Evaporator for Zero Liquid Discharger is very effective as well as economical to use. In industries like mining, oil and gas, and chemical processing, where wastewater treatment is necessary to comply with environmental regulations, this evaporator for zero liquid discharge is frequently used.

Cutting-Edge Evaporation Method

Leverage the power of Agitated Thin Film evaporation technology to achieve rapid and effective industrial wastewater treatment. This method maximizes heat transfer, operates at moderate temperatures (4095C), and is ideal for high TDS applications, guaranteeing minimal scaling and consistent performance.

Automated and Secure Operation

The evaporator utilizes a PLC-based automation system, ensuring precise control and monitoring. Integrated safety features like emergency shutdowns and overload protection, combined with remote monitoring capabilities, provide round-the-clock operational security and facilitate hassle-free management.

Designed for Industrial Excellence

Engineered with ASME/CE-compliant design and corrosion-resistant stainless steel, the system supports installations in challenging environments. Maintenance is straightforward with front and side access doors, while low operational noise (<70 dB) and high energy efficiency further enhance its industrial suitability.

FAQs of Mechanical Evaporator for Zero Liquid Discharger:

Q: How does the Agitated Thin Film Evaporation method work in this system?

A: The Agitated Thin Film Evaporation method spreads wastewater into a thin layer over a heated surface, agitated mechanically to enhance heat and mass transfer. This approach efficiently evaporates water, leaving behind concentrated solids, making it ideal for Zero Liquid Discharge applications.

Q: What are the main benefits of using this Mechanical Evaporator for Zero Liquid Discharger?

A: Key benefits include up to 98% water recycling, compliance with ZLD standards, energy efficiency, robust corrosion-resistant construction, low noise operation, and rapid start-up times (<20 minutes). Additionally, its automation reduces manual intervention, and remote monitoring enables efficient oversight.

Q: When is pre-treatment of wastewater required before using this system?

A: Pre-treatment is necessary for all feedwater to remove large particulates and reduce scaling agents. This ensures optimal long-term performance and protects internal components, particularly at high TDS levels or variable influent quality.

Q: What industries and applications is this evaporator suited for?

A: This system is ideal for industries needing rigorous effluent management, such as chemical, pharmaceutical, textile, and power plants. It is used in Zero Liquid Discharge projects, effluent treatment plants, and for recycling high-TDS industrial wastewater.

Q: Where can the evaporator be installed, and what installation options are available?

A: Installation options include skid-mounted, modular, or on-site configurations, allowing flexible integration into new or existing plants. Its compact footprint (3400 x 2200 x 2500 mm) and customizable volume make it suitable for a range of industrial facilities.

Q: How does the control and monitoring of the evaporator system operate?

A: The system is managed via a PLC-based automation platform, enabling real-time monitoring, process adjustments, and remote oversight. Alarms, safety interlocks, and emergency shutdown features ensure safe and uninterrupted operation.

Q: What are the maintenance and accessibility features of this evaporator?

A: The evaporator is designed for ease of maintenance with accessible front and side doors, modular pump and seal arrangements, and robust SS 316L nozzle material. These features minimize downtime and facilitate straightforward routine servicing.

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