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Mechanical Evaporators

Mechanical Evaporators

100000 - 10000000 INR/Piece

Product Details:

  • Frequency 50/60 Hz
  • Pump Type Centrifugal/Reciprocating
  • Noise Level Below 80 dB
  • Power Consumption 10 to 75 kW (depending on capacity)
  • Ph Level 2 to 10
  • Recycle Rate Up to 95%
  • Water Out Conductivity Less than 20 S/cm
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Mechanical Evaporators Price And Quantity

  • 100000 - 10000000 INR/Piece
  • 1 Piece
  • Manual/Automatic
  • PLC Based
  • Steam/Electric/Hot Water
  • Upto 2 bar
  • Easy Access Points for Cleaning
  • Stationary
  • Batch/Continuous
  • Polished/Matte
  • 40°C to 120°C
  • 1.1 - 1.3 kg/L water evaporated
  • SCADA Compatible

Mechanical Evaporators Product Specifications

  • High Efficiency, Low Maintenance, Corrosion Resistant
  • Up to 20 m3/hr
  • Industrial Wastewater, Brine, RO Reject
  • Upto 5000 S/cm
  • Above 90%
  • Effluent Treatment, Zero Liquid Discharge, Saline Water Evaporation
  • Forced Circulation/Agitated Thin Film/Multiple Effect
  • Pre Filter, Micron Filter
  • SS 304/SS 316/L
  • 415 V AC, 3 Phase
  • Less than 20 S/cm
  • Up to 95%
  • Belt Driven
  • 1 KLD to 500 KLD
  • Mechanical Evaporator
  • Skid Mounted/Customized
  • 2 to 10
  • 10 to 75 kW (depending on capacity)
  • Below 80 dB
  • Centrifugal/Reciprocating
  • Automatic
  • Electric
  • 500 to 20000 Liters
  • 50/60 Hz
  • Up to 99%
  • Manual/Automatic
  • PLC Based
  • Steam/Electric/Hot Water
  • Upto 2 bar
  • Easy Access Points for Cleaning
  • Stationary
  • Batch/Continuous
  • Polished/Matte
  • 40°C to 120°C
  • 1.1 - 1.3 kg/L water evaporated
  • SCADA Compatible

Mechanical Evaporators Trade Information

  • 10 Piece Per Month
  • 15-30 Days

Product Description

Industrial machines called Mechanical Evaporators are used to treat wastewater by evaporating the water content and creating solid residues that can be safely disposed of. They are frequently employed in sectors like mining, oil and gas, and chemical processing, where the wastewater frequently contains high levels of total dissolved solids and other contaminants that are difficult to remove using standard wastewater treatment techniques. Mechanical Evaporators are renowned for their high efficacy in treating wastewater as well as their capacity to reduce the volume of liquid waste generated, which lowers disposal costs. They are very much liked and highly appreciated by our customers, in the market.




Precision Control and Enhanced Efficiency

Fitted with a PLC-based automated control system, our mechanical evaporators maintain optimal performance under varying feed and load conditions. With easy SCADA integration and user-friendly interfaces, operators experience smooth process monitoring and minimal intervention. Heating media options and polished construction contribute to sustained, high-efficiency evaporation above 90%.


Flexible Installation and Custom Design

These evaporators are available in volumes from 500 to 20,000 liters, with capacity ranging from 1 KLD up to 500 KLD. Skid-mounted or customized installation ensures adaptability across diverse industrial settings. Various technology configurations like forced circulation, agitated thin film, and multiple effect allow for application-specific solutions.


High Purity Water Output and Low Operating Costs

The system delivers water purity with output conductivity less than 20 S/cm and a recycle rate up to 95%. Designed for low power consumption (1075 kW) and efficient operation, our evaporators operate at noise levels below 80 dB. They support both batch and continuous feed and offer manual or automatic discharge for seamless operation.

FAQs of Mechanical Evaporators:


Q: How does the mechanical evaporator achieve high efficiency and low steam consumption?

A: Our mechanical evaporators utilize advanced heat transfer technology, such as forced circulation and multiple-effect designs, to maximize evaporation efficiency. By optimizing internal flow and surface area, the system achieves steam consumption rates as low as 1.1 to 1.3 kg per liter of water evaporated while maintaining energy efficiency above 90%.

Q: What types of water sources and feed can be processed with these evaporators?

A: These units are engineered to process a broad range of industrial feeds, including wastewater, brine, and RO reject, with feedwater conductivity up to 5000 S/cm. The design accommodates both batch and continuous feed types, ensuring versatility for various industrial settings and water qualities.

Q: When should maintenance be performed, and how is cleaning managed?

A: Routine maintenance is simplified by the inclusion of easy-access cleaning points. It is recommended to schedule inspections based on operational hours and inlet water quality, ensuring optimal performance and minimizing downtime. Polished or matte surface finishes further ease residue removal and routine cleaning.

Q: Where can these mechanical evaporators be installed?

A: Thanks to their skid-mounted and fully customizable installation options, these evaporators are suitable for a wide variety of industrial environments across India, including effluent treatment plants, process industries, and facilities requiring zero liquid discharge solutions.

Q: What is the water purification level and output quality?

A: The evaporators deliver water with a purity level up to 99% and achieve output conductivities of less than 20 S/cm, making the treated water suitable for diverse reuse or safe discharge applications.

Q: How does the system integrate with automation and remote monitoring?

A: Equipped with a PLC-based control system, these evaporators are SCADA-compatible, allowing seamless remote monitoring, real-time data visualization, and efficient control over process parameters for enhanced operational reliability.

Q: What benefits do users gain from choosing this evaporator system?

A: Users benefit from high operational efficiency, low maintenance requirements, robust corrosion resistance (using SS 304/316/L), and customizable capacity. Reduced power consumption and high recycle rates contribute to cost-effective, sustainable water management solutions.

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